Coating
Characteristics
Typical Applications
Tungsten Carbide / Cobalt (83/17) Macrohardness - Rc 50-55 Microhardness - DPH300 750-950
Tensile Bond Strength - 62MPa(9000psi)
Surface Texture:
- as sprayed - 6 - 9 microns
- as ground - 0.25 - 0.5 microns
Used in low temperature environments below 500°C on parts subject to fretting and abrasive wear. Many aero engine applications including brackets and mounts. Industrial applications include pump shafts, piston and wire drawing capstans.
Chrome Oxide Macrohardness - Rc 70-72
Microhardness - DPH300 900-1300
Tensile Bond Strength - 41MPa(6000psi)
Surface Texture:
- as sprayed - 6 - 7.5 microns
- as ground - 0.4 - 0.5 microns
Used extensively in high wear areas on pump seals, impellers and sleeves where resistance to corrosion by acids, alkalis and alcohols is important. Also used in the textile and paper industries on parts subject to wear by thread or paper products.
Yttria stabilised Zirconia Macrohardness - Rc 30-35
Surface Texture:
- as sprayed - 9 - 12 microns
Used as a thermal barrier coating where resistance to high temperature corrosion and thermal shock is important. Components coated with this material include gas turbine parts, cylinder liners, exhaust ports and other engine parts subject to temperatures above 850°C.
Nickel/Chromium (80/20) + 6% Aluminium Macrohardness - RB 90 Microhardness - 215(Knoop50)
Tensile Bond Strength - 28MPa(4000psi)
Surface Texture:
- as sprayed - 7 - 11 microns
- as ground - 0.25 - 0.5 microns
Used to produce heat resistant coatings to minimise oxidation and corrosion of carbon steels up to 980°C. Applications include turbine engine components and heat treating fixtures.
Cobalt / Chromium / Nickel / Tungsten Macrohardness - Rc 59
Surface Texture:
- as sprayed - 9 - 11 microns
- as ground - 0.25 - 0.5 microns
Able to be used at temperatures between 540 - 840°C, this material resists wear by particle erosion or fretting. Typical applications include exhaust valves, seats, seals and hot crushing rolls.
Aluminium / Polyester Macrohardness - R15Y 60 - 80
Surface Texture:
- as sprayed - 15 - 18 microns
- as ground - 1.75 - 2.5 microns
Used as an abradable coating below 345°C as an air or oil seal in both high and low pressure compressors